Fluid Bed Dryer

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Fluid Bed Dryer

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Fluid Bed Dryer (also known as Fluidized bed dryer) is a kind of equipment used extensively in the pharmaceutical industries to reduce the moisture content of pharmaceutical powder and granules. The equipment works on a principle of fluidization of the feed materials.

if air is allowed to flow through a bed of solid powder material in upward direction with a velocity greater than the setting rate of the particles the solid particles will be blown up and become suspended in the streams

At this stage the solid bed looks like the boiling liquid therefore this is called a Fluidized  use of hot air to fluidizing the bed with increasing the drying rate of the material

FBD contains of stainless steel chamber having removable for rated bottoms known as Bowl material to be dry is placed in the bowl is introduced from bottom of the bowl and heated at requirement temperature by the heaters

this air is filtered through the filter and then passes through the bed of material the air flow is generated by the fans lifted at the top of the equipment the low rate and the operating temperatures are adjusted by the control panel

As the flow of air increases the bed is known as fbd bag expands and particles of powders starts a turbulent motion due to regular contact with air the material gets try the early leaving the equator passes through the filter to collect the fine particles of material

Fluidized bed dryer has high drawing grid and the material is dried in a very short time material remains free flowing in uniform are finger like structure to increase the surface area of drawing with that helps to increase the drying rate and decrease the drying time during the Fluidized bed drying  process

sometime particles may develop and electrostatic charge burning to the material in the fluid bed dryer recruitment in experience is experience in many cases in different pharmaceutical companies outlet filter blockage is a common problem of fluid bed dryer equipment it causes increasing the pressure in the in The vessel that can cause in accident during operation during handling the equipment should be done carefully

In fluidization process, hot air is introduced at high pressure through a perforated bed of moist solid particulate. The wet solids are lifted from the bottom and suspended in a stream of air (fluidized state). Heat transfer is accomplished by direct contact between the wet solid and hot gases. The vaporized liquid is carried away by the drying gasses.

Fluid Bed Dryer offers a lucid solution to drying of wet granules, crystalline or coarse materials. It utilizes the principle of passing the hot air at a high velocity through the bed of the material to be dried, thus causing it to fluidize.

The blower situated on the exhaust side of the dryer operates no negative pressure principle, which creates the induced draught and sucks in the fresh air into the dryer. A stream of hot filtered air is introduced from the bottom of product container containing the wet material. This container is provided with the air distribution plate and Dutch sieve. The air stream is passed through the bed of the material and fluidizes the product particles by creating the turbulence in the product container. Due to fluidization each particle gets surrounded by hot air, which leads quick & uniform heating and drying. Filter bags provided at the top prevent escaping of particles from the machine.

A Fluid Bed Dryer is designed for fast and uniform drying of powders, crystals and medium sized pellets. The Fluid Bed Dryer finds application in Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Phyto-Chemicals, Catalysts, Food Products & Starch derivatives, Pesticides etc.

We are among the most trusted firms, engaged in manufacturing, supplying and exporting Fluid Bed Dryer Machine. we are one of the well-known fluid bed dryers manufacturers. Designed in compliance with international quality norms, these products are manufactured using quality components and material, procured from the reliable vendors of the market. We also have R&D experts who conduct regular researches to improvise our Fluid Bed Dryer Machine.

Fluid bed dryer has a lot of advantages, but also not always the best for some clients. If you want to learn details about the fluid bed dryer, then you can scroll to the page bottom to check it out.

Fluid bed dryers. The average consumer has most likely never even heard of them. But in the world of bulk processing, fluid bed dryers have established themselves as dependable and multi-functional processors; capable of completing a variety of critical tasks.

If you need to import a fluid bed dryer for your business, then vm industries can be your best manufacturer. Check all vm industries dryers.

VMI Fluid bed dryer consists of the following

  1. Air preparatory unit. (INLET AHU)
  2. Product container with trolley
  3. Filter Bag & Fluidisation chamber in single piece
  4. Exhaust filter (Police Filter)
  5. Exhaust blower.
  6. Control panel.

Capacities available in fbd machine

R&D Model : 1 Kg, 2.5 kg, 5 kg

Pilot Plant Models : 10 Kg , 20 kgs, 30 Kgs

Production Models : 60 kgs, 120 kgs, 150 kgs, 200 kgs, 250 kgs, 300 kgs, 500 kgs , 1000 kgs, 1200 kgs

 

Advantages of  Fluid Bed Dryer/fluidized bed dryer

  • Single Piece Design
  • Contact parts in SS 316 / L & non contact parts in SS 304
  • Air Distribution Plate in the product container for uniform Fluidisation
  • Faster Drying Time
  • Higher capacity heat exchanger for faster temperature attainment
  • Special design blower for more static and cfm for better fluidisation
  • Sight & Light glass with toughened glass,
  • Silicon food grade gaskets
  • Inflatable Gaskets for Filter Bag, Product container sealing
  • Inlet Ahu & Exhaust blower kept in service area & connected to fbd through ducting
  • Either steam heated or electrically heated as per clients requirements

 

Optionals Available

  • Condiur Sieve for Rotary Air Flow patten
  • Spraying system (Top or Bottom Spray)
  • Plc Based Control Panel / Scada System with 21 CFR compliance
  • Inlet Ahu Available with Dehumidification chilling or dehumidifier
  • Any other custom Built Features

Specification

Description BF – 30 BF – 60 BF – 120 BF – 200 BF – 250 BF – 300
Capacity of Dryer in Kgs at 0.6 Kg / Ltrs bulk density 30 -50 50 – 70 120 – 150 200 – 220 250 – 270 300 – 320
Working capacity of Product Container in Ltrs 50 100 200 335 420 500
Total Volume of Product Container in Ltrs 100 200 420 650 800 1000
Blower Motor HP 5 10 15 20 25 30
Heater Load K.W. 18 36 54
Steam Consumption in Kgs / hr 25 55 110 180 240 330
Width 1000 1300 1710 2000 2000 2000
Length 2040 2300 2480 3970 3200 3200
Height 2585 2950 3650 3800 4100 4100

we are prominent fluid bed dryer manufacturers from india

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